In the packaging workshop at six o'clock in the morning, the sound of mechanical operation and the morning light wake up at the same time. Operator Master Li touches the control screen, and the silver-white bagged granule packaging machine smoothly completes the feeding, metering, bag making, filling, sealing and other actions, and each chicken essence falls into the aluminum foil bag accurately like golden fine sand. This scene is being played out simultaneously on the production lines of 23 seasoning companies across the country.
"In the past, manual packaging always had an error of ±3 grams, but now this bagged granule packaging machine can control the error within 0.5 grams." Ms. Wang, the purchasing director of a chain catering brand, pointed to the test report and sighed. In the visiting corridor behind her, supplier representatives were observing the operation of the equipment through the glass - the metering system driven by dual servo motors worked stably at a speed of 60 bags per minute, and the specially designed anti-stuck vibration plate ensured the smooth passage of special-shaped particles such as star anise and cumin. These details made the customers who came to inspect nod their heads frequently.
Zhang Gong, the head of the technical department, wiped the nameplate of the equipment and introduced: "We have made 38 improvements to the particularity of the seasoning industry. For example, the detachable hopper can quickly switch between different materials, the intelligent temperature control system ensures the heat sealing strength of the composite film, and the micro-vibration compensation device developed in particular has completely solved the industry problem that fine salt particles are easy to bridge." As he said, he started the self-check program, and the equipment immediately generated an operating data chart, which is the concrete embodiment of the industrial Internet of Things technology that the factory is proud of.
In the raw material pretreatment area, quality inspector Xiao Chen is sampling the newly arrived edible salt. "The particle size of these raw materials must be controlled between 0.8-1.2mm," she said while operating the laser particle size analyzer. "Although the bagged granule packaging machine has an automatic screening function, the source control can make the equipment perform at its best." This concept of upstream and downstream collaboration has enabled a northeastern seasoning company to increase its daily output from 5 tons to 18 tons, and its product qualification rate to 99.6%.
Industry observers have noticed that with the explosive growth of pre-prepared dishes and compound seasonings, bagged granule packaging machines are evolving from production tools to the core competitiveness of enterprises. A Guangdong customer revealed at the equipment commissioning ceremony: "We dare to launch the seven new regional flavor seasonings based on the multifunctional packaging capabilities of this equipment." The general manager of the factory made it clearer at the annual strategic meeting: "Next year, a modular bagged granule packaging machine will be launched, allowing small and medium-sized enterprises to achieve intelligent transformation in stages."
As dusk fell, the lights in the R&D center were still bright. Engineers are testing new visual inspection modules that can capture the clarity of the coding of packaging bags in real time in the future. The prototype under debugging suddenly sounded a prompt sound - this was the bagged granule packaging machine automatically alarming that the remaining raw materials were insufficient, as if telling the infinite possibilities of intelligent manufacturing in the language of machinery.
From the kitchen table to the industrial production line, from traditional craftsmanship to intelligent technology, the bagged granule packaging machine is writing a new chapter in the seasoning industry. When consumers tear open a bag of just the right flavor seasoning, they may not think that behind this precision and convenience is a "taste revolution" triggered by intelligent manufacturing.