In the workshop, the fine particles of chili powder used to escape from the gaps of traditional equipment like a naughty child, wasting raw materials and polluting the environment. Today, ply-pack's seasoning powder packaging machine controls the dust escape rate below 0.1% through a fully enclosed spiral feeding system. More importantly, the AI algorithm optimization module monitors the material fluidity in real time-when the sensor detects that the star anise powder is agglomerated due to increased humidity, the feeding speed will automatically increase by 12% within 0.3 seconds to ensure a stable output of 80 bags per minute. The production supervisor of a condiment factory admitted: "The number of shutdowns to adjust parameters has been reduced by 70%, which is equivalent to an additional 3 tons of finished products per day."
In the packaging industry, film strength and environmental protection are like fish and bear's paw. The ply-pack R&D team broke through the source of the supply chain and launched a biodegradable film designed specifically for seasoning powder packaging machines. This film based on corn starch not only has a tear strength 15% higher than that of traditional PE film, but can also be completely decomposed in 180 days under industrial composting conditions. What's more clever is that the dense micro-air holes on the surface of the film are optimized by AI algorithms, which can not only prevent easily oxidizable products such as curry powder from getting damp, but also avoid the risk of bag breakage caused by internal and external pressure differences. Feedback from the first batch of trial customers showed that the production line did not need to be modified after the film material was switched, and it was directly compatible with the existing intelligent packaging technology system.
On the monitoring screen late at night, a seasoning powder packaging machine in Yunnan suddenly triggered a yellow warning. By analyzing the vibration frequency and historical data of the bearing, the AI system predicted that its remaining service life was only 48 hours, and immediately dispatched a maintenance work order to the local service point. This predictive operation and maintenance mode, which relies on the data flow of equipment operation, reduces the downtime of faults to 1/5 of the traditional mode. The factory technical director revealed: "We are training AI models to identify more complex scenarios, such as how to dynamically adjust the cleaning cycle to prevent odor contamination when the equipment processes cumin powder and five-spice powder at the same time."
ply-pack's three-stage drive solution, with the seasoning powder packaging machine as the core carrier, realizes the full-link intelligent upgrade of "production-materials-operation and maintenance" through AI algorithm optimization. The application of biodegradable film materials not only obtains the EU EN13432 certification, but also reduces the company's carbon footprint by 27%. At present, the solution has served 89 food companies, helping customers reduce the overall cost of packaging by an average of 15%, truly interpreting the deep connotation of "green productivity".
