With the wide application of high-viscosity materials (such as pastes, sauces, adhesives, etc.) in food, chemical, pharmaceutical and other fields, the design of scraper-type container for packaging machines has become a key link in improving packaging efficiency and accuracy. In view of the characteristics of such materials, our company has launched a new generation of scraper-type container design standards based on industry experience to optimize the material filling process, reduce residual waste, and meet diversified production needs.
1. Design concept: Fitting the characteristics of high-viscosity materials
High-viscosity materials have poor fluidity and are easy to adhere. Traditional containers are prone to uneven filling or residue. To this end, the packaging machine scraper adopts a special structural design. Through the dynamic fitting and material pushing functions of the scraper, the material is evenly filled into the container, while avoiding the problem of wall hanging. The design highlights include:
Precise matching of scraper and container: The arc-shaped blade design reduces the contact resistance between the material and the scraper.
Dynamic adjustment function: According to the change of material viscosity, the scraper pressure and angle are adjusted in real time to ensure stability.
Easy-to-clean structure: Simplify the component disassembly process and reduce maintenance costs.
2. Core structural features
Wear-resistant material selection
The contact surface between the scraper and the container is made of high-strength stainless steel or special coating technology, which takes into account corrosion resistance and wear resistance and prolongs the life of the equipment.
Sealing and anti-overflow design
The edge of the container adopts a double-layer sealing structure, combined with the precise cutting action of the packaging machine scraper, to prevent high-viscosity materials from overflowing during high-speed filling, ensuring a clean production environment.
Adaptive scraping system
Through intelligent sensing technology, the scraper can automatically adjust the cutting depth as the viscosity of the material changes, reduce manual intervention, and improve packaging consistency.
3. Technical advantages and application scenarios
The scraper container under this standard is particularly suitable for the following scenarios:
Food industry: filling of pastes such as jam, honey, and cream;
Chemical field: quantitative packaging of high-viscosity liquids such as glue and resin;
Pharmaceutical products: aseptic filling of ointments and gel products.
Its core advantages include:
High-precision filling: The error rate is lower than the industry average, reducing material loss;
Wide compatibility: Suitable for various specifications of packaging machine scrapers and container types;
Low failure rate: Modular design reduces the risk of equipment downtime.
4. Continuous innovation and service support
Our company has been deeply involved in the field of packaging machinery for many years. Aiming at the special needs of high-viscosity materials, we continue to optimize the process details of the scraper-type container. From design to production, we provide customized solutions to help customers achieve efficient, environmentally friendly and low-cost packaging processes.