In fast-moving consumer goods industries such as food and daily chemicals, the metering accuracy and efficiency of the packaging process directly affect the production cost and product quality of the enterprise. In order to solve the pain points of easy jamming and low efficiency of traditional single-station metering devices, our factory independently developed the "dual-station alternating metering device for packaging machines". Through the collaborative operation of dual weighing modules and intelligent dynamic compensation technology, it provides the industry with efficient and stable metering solutions, helping enterprises to achieve continuous and high-precision production.
Technical principle: Dual-station collaboration, breaking through the bottleneck of production capacity
The device adopts an independent architecture of dual weighing sensors and is equipped with an adaptive control system, which can switch the working status of the two stations in real time. When the packaging machine metering device at one station performs material weighing and filling, the other station simultaneously completes the recovery of residual materials, parameter calibration and preparation of the next batch of materials, forming a closed-loop process of "metering-preparation-re-metering". The dual-station alternating operation mode greatly reduces the idling waiting time of the equipment and ensures the continuous and efficient operation of the production line.
Core advantages: precision and stability
.Dynamic error compensation: built-in high-sensitivity weighing sensor, combined with AI algorithm to monitor material fluidity differences in real time, automatically correct drop errors, and ensure the accuracy and stability of the packaging machine metering device under complex working conditions;
.Flexible switching mechanism: supports rapid adaptation of multi-form materials such as granules, powders, and flakes. By replacing modular hoppers and feeders, it can flexibly match the packaging needs of different industries;
.Fault self-checking system: using vibration monitoring and temperature sensing technology, intelligent diagnosis of the operating status of key components of the packaging machine metering device, early warning of weighing deviation or mechanical loss risks, and reducing the probability of unexpected downtime.
Application scenarios: improving quality and efficiency in multiple industries
At present, this technology has been successfully applied to scenarios such as nut packaging, seasoning quantitative packaging, and pet food production lines. Taking a puffed food company as an example, after introducing a double-station alternating metering device, its daily production capacity increased significantly, and the customer complaint rate due to inaccurate metering decreased by more than 90%, which confirmed the strong support of this technology for production efficiency.
Conclusion
The double-station alternating metering device represents the innovative direction of packaging machine metering technology. Its "uninterrupted operation + intelligent deviation correction" characteristics provide reliable guarantees for enterprises to cope with small batch and multi-batch order needs. Our factory will continue to optimize modular design and intelligent control algorithms to promote packaging equipment to higher precision and stronger compatibility.
